Advanced
Ultrasonic Welding
Engineered to create strong, reliable connections and maximum application flexibility.
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Plastics Assembly & OEM
Unmatched Accuracy
From intricate plastic components to large-scale assemblies, our ultrasonic systems deliver unmatched accuracy and efficiency for the joining of thermoplastic components, textiles, and other synthetic materials. Sonics offers a complete range of assembly equipment, tooling and systems, from hand-held units to bench-model presses as well as ultrasonic kits and components for OEM integration. LEARN MORE
Metal Welding
Reliable Connections
Sonics manufactures a full range of ultrasonic metal welding systems for bonding conductive materials such as copper, aluminum, nickel, silver and more in applications such as wire splicing, wire termination, battery tabbing, cable processing, and more. LEARN MORE
Ultrasonic Cutting
Innovative Systems
Sonics’ precision Ultrasonic Cutting systems offer alternatives to traditional knife cutting methods, improving efficiency, speed, and durability. Our advanced technology is adaptable to not only the food industry but automotive industries, with specialized equipment and components manufactured in-house by a precision wire EDM process that reduces tool stress for longer life.
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Ultrasonic Plastic Welders
- Our 20 kHz ultrasonic welding equipment offers you maximum flexibility to take advantage of the benefits of the most commonly used ultrasonic frequency for plastics assembly. The 20 kHz frequency is the industry standard, suitable for a wide range of applications and thermoplastic components.
- Our 40 kHz ultrasonic welding equipment enables welding of delicate, small, close-tolerance assemblies where applied pressure and ultrasonic vibrations need to be minimized. These fast, precise and virtually inaudible models are ideally suited for plastics assembly with products such as printed circuit boards, microelectronic components and medical devices.
- Our 30 kHz ultrasonic welding equipment offers you maximum flexibility for applications that fall in between the 40 and 20 kHz frequencies due to size, or cosmetic and materials considerations. Rapidly gaining popularity, the 30 kHz and 35 kHz frequencies are useful for a wide range of applications and thermoplastic components.
- Our 15 kHz ultrasonic welding equipment is designed for welding medium to large-size parts at higher amplitudes. Plastics assembly at the 15 kHz frequency permits the welding of many softer plastics with greater far field distances than is possible with conventional 20 kHz systems.
Ultrasonic Metal Welders
Sonics manufactures a full range of ultrasonic metal welding systems for bonding conductive materials such as copper, aluminum, nickel, silver and more in applications such as wire splicing, wire termination, battery tabbing, cable processing, and more.
- Ultrasonic Metal Welding is the ideal process for bonding conductive materials such as copper, aluminum, brass, gold and silver.
- Excellent welds are achieved with otherwise difficult applications, such as welding materials that are dissimilar in thickness and composition.
- The process is environmentally green as no solders, flux or braze material are required.
- The process is a solid state weld so that components are not annealed and no harmful intermetallics are formed during welding.
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